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GMC Charging Systems

Updating To the '83-'86 Delco-Remy 12SI
Series Internal Regulator Alternator

Info Found here came from many WebPages, GMC Manuals & just my own knowlage.
The 12SI Delco Alternator is a very good up-grade for your GMC Truck, even if you already
have a stock alternator setup. In recent years it seems that the term "One-Wire" has
become a much-used buzzword. Among the GM/Delco SI series Alternators, there is both
the "One-Wire" & the "Three-Wire" type. Many Folks do not know that all alternators
with a built-in voltage regulator are “One-Wire” types. Many Folks simply refer to all
alternators with internal voltage as "One-Wire". You want the Three Wire so you Gen.
light will work as it should. This will eliminate some wires & the external regulator.
You can get a lot more info on the "One-Wire" vs. "Three-Wire" at Mad Electrical.


Pic & Following text from a Demolition Derby by Tony Hartin.

1. This is the main power wire that goes directly to the battery. Make sure it is a
heavy gauge since it has to carry the full output of the alternator (up to 100 amps).

2. This is the field wire that energizes the alternator. It must be switched, or else
it will drain the battery overnight. Do not wire this into the coil power wire that you
use to switch the engine on & off (a seemingly elegant solution), since once the engine
is running the alternator will feed power back through this wire, which will then power
the coil, & you won't be able to shut your car off.

3. This is the lead for the sensing wire that goes to the idiot light in your instrument
panel. When this light lights up you know that your the alternator has just stopped charging.

4. This is the regulator bypass hole. Sticking a long thin metal object about 2 inches deep
into this D-shaped hole causes the alternator to go to full charge. If you do this while it's
dark out & the main power wire is disconnected, the whole alternator will emit a cool X-Files
type glow. I don't recommend that you try this since you'll likely end up toasting your alternator.

Installing the Delco Alternator
Now that you know how to wire the 12SI Delco Alternator, here is what you need to do
to make it work in a 6066 GMC Truck. First thing to do is Find a donor vehicle to
remove Alternator & wires from or get the ALT-1 Alternator wiring kit from Mad
Electrical. Next remove the old Alternator & regulator. You'll need to save you old
wiring & do the following mods. Next install the 12SI Delco Alternator.

Now for the wiring. Install the field wire to post #2 of the Alternator plug you removed
from the donor vehicle. Next install Reulator wire to post #3, this will become your Warning
Light wire. Now install plug into the Alternator. Next move to the old Regulator Plug.
You'll be cutting this off One Wire at a time & spilcing the wires as follows.

Trucks With Generators

There Should be four wires on the Regulator, the one at "Field" should be wired to the
one at "Battery", the two wires on Gen should be hooked together.
OR if you want the easy out, just order the Alternator Conversion Kit Part # 52-895
from Classic Parts of America {Chevy Duty}.

Trucks With Alternators 1963-66


There Should be four wires on the Regulator, either numbered 1,2,3,4 or lablebed F,R,V,L.
The wire at 1 or F should be wired to the wire at 3 or V. the wire at 2 or R should be
wired to the wire at 4 or L.

Last install a Cable from post #1 on the 12SI Delco Alternator to the Positive Post
of the battery. Make sure it is a heavy gauge since it has to carry the full output
of the alternator to the battery.
OR if you want the easy out, just order the Alternator Conversion Kit Part # 52-896
from Classic Parts of America {Chevy Duty}.

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Lighting & Electrical Projects
&/or Demons in Your GMC

Installing Fog Lights

Installing Cornering Lamps

Rear Fog Light Project

GMC Trucks Cargo Lights

HeadLight Trouble Shooting

Park/Tail/Stop Light Trouble Shooting

Custom Instrument Panel

Turn Signal Systems

Install the Delco-Remy 12SI Alternator

Trans Temp Gauge

Wiring Diagrams

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